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Custom Copper Fabrication

Handcrafted Copper Solutions

Expert copper fabrication for gutters, roofing, and custom architectural elements

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How We Work

Our Comprehensive Custom Copperwork Process

Artisanal copper craftsmanship combining traditional techniques with modern precision

Professional Sheet Metal Fabrication & HVAC Services

Hughes Sheet Metal provides specialized custom copperwork services with over 130 years of craftsmanship. Our certified artisans create precision copper components, decorative elements, and functional installations for unique applications across Massachusetts and New England, combining traditional techniques with modern precision.

Our Specialties
Custom DuctworkHVAC InstallationPrecision WeldingMetal FabricationIndustrial HVACCommercial Ductwork
01
Design Development

Copper Project Consultation & Design

Duration: 2-3 Days

Specialized consultation for custom copper fabrication projects including architectural elements, plumbing systems, and decorative applications. Our copper specialists assess design requirements, patina preferences, and installation considerations.

Copper Project Consultation & Design - Hughes Sheet Metal Process
Copper Project Consultation & Design
Design Development
02
Pattern Making

Pattern Development & Template Creation

Duration: 2-4 Days

Creation of precise patterns and templates for custom copper components. Our craftsmen develop full-scale templates ensuring accurate reproduction of complex shapes and decorative elements.

Pattern Development & Template Creation - Hughes Sheet Metal Process
Pattern Development & Template Creation
Pattern Making
03
Fabrication Phase

Copper Forming & Fabrication

Duration: 1-4 Weeks

Skilled fabrication of copper components using traditional metalworking techniques and modern equipment. Our craftsmen form, shape, and join copper elements with meticulous attention to detail and finish quality.

Copper Forming & Fabrication - Hughes Sheet Metal Process
Copper Forming & Fabrication
Fabrication Phase
04
Finishing Phase

Finishing & Patina Application

Duration: 3-5 Days

Application of protective finishes and decorative patinas to achieve desired appearance and weather resistance. Our finishing specialists apply various treatments from natural weathering to accelerated patina processes.

Finishing & Patina Application - Hughes Sheet Metal Process
Finishing & Patina Application
Finishing Phase
05
Installation & Support

Installation & Maintenance Guidance

Duration: 1-2 Days

Professional installation of custom copper components with proper attachment methods and weatherproofing. We provide comprehensive maintenance guidelines to preserve appearance and performance over time.

Installation & Maintenance Guidance - Hughes Sheet Metal Process
Installation & Maintenance Guidance
Installation & Support

Ready to Start Your Custom Copperwork Project?

Contact our experienced team for a comprehensive consultation and detailed project timeline.