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Heavy-Duty Metal Fabrication

Structural Steel & Sheet Metal Work

Large-scale metal fabrication for commercial buildings, warehouses, and industrial facilities

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How We Work

Our Comprehensive Industrial Fabrication Process

Heavy-duty metal fabrication built to withstand demanding industrial environments

Professional Sheet Metal Fabrication & HVAC Services

Hughes Sheet Metal delivers heavy-duty industrial fabrication services with over 130 years of manufacturing excellence. Our certified team specializes in custom metal fabrication, structural components, and industrial equipment for demanding environments throughout Massachusetts and New England, built to withstand rigorous operational requirements.

Our Specialties
Custom DuctworkHVAC InstallationPrecision WeldingMetal FabricationIndustrial HVACCommercial Ductwork
01
Project Analysis

Industrial Project Assessment & Engineering

Duration: 3-5 Days

Comprehensive evaluation of industrial fabrication requirements including structural analysis, material specifications, and regulatory compliance. Our engineers assess load requirements, environmental factors, and operational constraints.

Industrial Project Assessment & Engineering - Hughes Sheet Metal Process
Industrial Project Assessment & Engineering
Project Analysis
02
Engineering Documentation

Detailed Engineering & Fabrication Drawings

Duration: 1-2 Weeks

Creation of comprehensive fabrication drawings, bills of materials, and assembly sequences. Our engineering team develops detailed shop drawings with precise dimensions, welding symbols, and assembly instructions.

Detailed Engineering & Fabrication Drawings - Hughes Sheet Metal Process
Detailed Engineering & Fabrication Drawings
Engineering Documentation
03
Fabrication Phase

Heavy Fabrication & Welding

Duration: 2-6 Weeks

Precision fabrication of industrial components using heavy-duty equipment and certified welding processes. Our facility handles large-scale structural components with advanced cutting, forming, and welding capabilities.

Heavy Fabrication & Welding - Hughes Sheet Metal Process
Heavy Fabrication & Welding
Fabrication Phase
04
Quality Control

Assembly & Quality Assurance

Duration: 1-2 Weeks

Pre-assembly and fit-up verification in our facility followed by comprehensive quality testing. We perform non-destructive testing, dimensional verification, and surface preparation before delivery.

Assembly & Quality Assurance - Hughes Sheet Metal Process
Assembly & Quality Assurance
Quality Control
05
Installation Support

Delivery & Installation Support

Duration: 1-3 Days

Coordinated delivery and installation support including rigging plans, erection procedures, and field welding services. Our team provides on-site technical support to ensure successful project completion.

Delivery & Installation Support - Hughes Sheet Metal Process
Delivery & Installation Support
Installation Support

Ready to Start Your Industrial Fabrication Project?

Contact our experienced team for a comprehensive consultation and detailed project timeline.