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Professional Ductwork Systems

Precision HVAC Duct Manufacturing

Industrial-grade ductwork design and installation for commercial and residential projects

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How We Work

Our Comprehensive Duct Work Fabrication Process

Precision ductwork fabrication engineered for optimal airflow and efficiency

Professional Sheet Metal Fabrication & HVAC Services

Hughes Sheet Metal provides comprehensive duct work fabrication services with over 130 years of experience. Our certified team specializes in custom ductwork design, precision fabrication, and installation for commercial and industrial applications throughout Massachusetts and New England. We deliver optimal airflow solutions that meet strict industry standards.

Our Specialties
Custom DuctworkHVAC InstallationPrecision WeldingMetal FabricationIndustrial HVACCommercial Ductwork
01
Discovery Phase

Initial Consultation & Assessment

Duration: 1-2 Days

We begin with a comprehensive assessment of your project requirements and specifications. Our certified sheet metal fabrication experts conduct detailed site evaluations to understand your HVAC installation needs.

Initial Consultation & Assessment - Hughes Sheet Metal Process
Initial Consultation & Assessment
Discovery Phase
02
Engineering Phase

Design & Engineering Development

Duration: 3-5 Days

Our expert engineering team creates detailed designs and engineering specifications tailored to your specific metal fabrication needs. We utilize advanced CAD software and industry-standard methodologies for precision ductwork design.

Design & Engineering Development - Hughes Sheet Metal Process
Design & Engineering Development
Engineering Phase
03
Production Phase

Precision Fabrication & Manufacturing

Duration: 1-2 Weeks

Precision manufacturing using state-of-the-art CNC equipment and quality materials. Our certified welders and fabricators utilize advanced metalworking techniques to create custom ductwork and HVAC components to exact specifications.

Precision Fabrication & Manufacturing - Hughes Sheet Metal Process
Precision Fabrication & Manufacturing
Production Phase
04
Installation Phase

Professional Installation & Integration

Duration: 2-3 Days

Professional installation services with attention to detail and adherence to OSHA safety standards. Our certified installation teams coordinate with general contractors and facility managers to ensure seamless HVAC system integration.

Professional Installation & Integration - Hughes Sheet Metal Process
Professional Installation & Integration
Installation Phase
05
Completion Phase

Quality Assurance & System Commissioning

Duration: 1 Day

Comprehensive testing and validation to ensure optimal performance and compliance with industry standards. Our quality assurance process includes system commissioning, performance verification, and complete documentation delivery.

Quality Assurance & System Commissioning - Hughes Sheet Metal Process
Quality Assurance & System Commissioning
Completion Phase

Ready to Start Your Duct Work Fabrication Project?

Contact our experienced team for a comprehensive consultation and detailed project timeline.